Wyler level machine tool guide precision measurement

Time:

2015-08-31

Number of Views:

Before machine tool assembly, it is necessary to detect components, specifically, the main detection of machine tool guide rail parallelism, straightness, verticality and the flatness of the workbench and so on. When the parts after inspection, respectively, and then the parts assembled together, and then again for testing, if the inspection situation is not good, may have to adjust so components removed to blow grind, and a waste of time and energy, if the parts can be accurate to test is good, that will be able to save more time. There are generally three kinds of measuring instruments for machine tool guide rails: (1) Level; (2) autocollimator; (3) laser interferometer. The main characteristics of the three instruments: bubble level measuring method: simple operation, easy to use, low cost; Low accuracy (20um/m) It is difficult to collect and sort out data, and it is difficult to measure straightness in horizontal plane. It is mainly used to measure vertical straightness of short guide rail. Autocollimator measurement method: the accuracy is higher than the level measurement method, but it is not easy to achieve very high precision. The larger the measurement range, the greater the deviation. The straightness measurement of medium length guide rail is mainly used. Laser interferometer measurement method: large measurement distance, fast measurement speed, high measurement accuracy, continuous measurement and the use of microcomputer for data processing, display and printing, strong anti-interference ability and expensive. The main applications require high precision guide rail measurement. Moreover, at the present stage in many machine tool industries in China, the most widely used is the bubble level, subject to the characteristics of the bubble level, in the measurement, there are mainly the following shortcomings: 1. Bubble stability time is long, and the adjustment can not be adjusted while watching, can not watch the change at any time. 2. Reading must be directly below the field of view, otherwise prone to product deviation. 3. Small measurement range. 4. Low accuracy and poor stability. 5. The data cannot be output, and complex calculation must be carried out after each measurement, which is prone to error. 6. It can not directly reflect the distortion and deformation of the machine tool and its guide rail, which is not conducive to the rapid adjustment and maintenance of installation personnel. For the current status of the machine tool industry and combined with the characteristics of each instrument measurement, Danqing company launched Wyler Bluetooth electronic level to achieve the measurement of machine tools, mainly has the following characteristics: 1. The level is small in size, easy to operate, simple and quick reading; 2 High measurement accuracy, indexing value can reach 0.001mm/m, especially suitable for small Angle measurement, flatness measurement, verticality measurement, machine tool geometric error measurement, etc. 3. The measured reading can be read directly on the electronic display screen, and there is no measurement error. 4. And also provides rs485 communication interface or choose bluetooth transmission, data communication can be directly with the computer to complete the automatic collection and processing of the measurement data, and then according to the clear, easy to understand the graphics, targeted adjustment of the machine tool. The emergence of wyler level instrument, to solve the needs of customers. WYLERBLUESYSTEM package Wyler level machine tool guide rail precision measurement measurement guide verticality Wyler level machine tool guide rail precision measurement after measurement, software directly calculate the results according to the results, The machine tool can be adjusted quickly. Wyler Level machine tool guide rails can be accurately measured






Wyler level machine tool guide precision measurement












Wyler level machine tool guide precision measurement




Measure verticality of guide rail




Wyler level machine tool guide precision measurement




After measurement, the software calculates the result directly




Wyler level machine tool guide precision measurement




Based on the results, the machine can be quickly adjusted




Wyler level machine tool guide precision measurement